Numerous Applications of PTFE Tubes

The majority of industries like the steel Industry and chemical processing industry have been consistently utilizing pipes made of fluoropolymers and is made of materials like PTFE and hoses for many years for carrying highly reactive or corrosive chemicals. The popularity of these pipes is on the rise because of its properties and it is fast replacing the pipes made of carbon and other metals.

The Properties of PTFE Tubes 

The PTFE tube properties are different from another kind of pipes and it is its unique properties which set it apart from carbon and the metal pipes. 

Thermal properties- PTFE tubing can withstand temperatures up to 680 °F for a short duration under cryogenic conditions; PTFE tubes does not change even at high temperatures like 500 degrees Fahrenheit and can withstand cold temperatures down to -320 °F.

Electrical properties- PTFE tubing has great electrical properties as it is a great insulator and a great surface resistivity.

UV resistance and wearability- PTFE tubing has excellent UV resistance and wearability.

Wear and Friction Qualities- PTFE tubing has a relatively slippery and smooth surface, so it also has a great wear and frictional qualities.

Application of PTFE Tubes

The success of PTFE tubing is chiefly because of its unique properties and it is used in a wide number of industries. The PTFE uses and Properties are as follows:

In automotive applications, the property of PTFE to withstand temperatures in excess of 250oC makes it an ideal tube for high-temperature fluid transfer and hence is a ready reckoner for PTFE tube suppliers.

In medical applications, PTFE tubing is much in demand due to its lubricity and chemical inertness. The use of catheters employing PTFE Tubing as it can be inserted into the human body without fear of thinking it will affect the health of the patient.

In chemical applications, it can be used in laboratories and can replace the use of glass tubes mainly because it is inert and very durable and hence a favorite with PTFE tube manufacturers.

In electrical applications, the very effective dielectric properties of PTFE tubing make it very suitable for insulating high voltage cables.

The versatility of PTFE tubes has upped its popularity in the recent years and there seems to be little chance of its popularity waning out anytime soon.

Polytetrafluoroethylene (PTFE) is a high molecular polymer that is used in abundance in cable and tubing industry chiefly because of its electrical properties, chemical inertness, and high-temperature resistance. The use of this material is on the rise especially in the manufacturing and industrial sectors mainly because of the specific properties of the particular polymer. There is a reason why the PTFE abrasion resistant tubes are being appreciated across the world; certain unique properties are setting it apart from another similar kind of tubes.

These qualities make it an ideal choice for a wide number of industries. More and more industries are waking up to the huge number of benefits of the PTFE tubing, and it goes without saying that PTFE tubes are here to stay.  

Get High- Quality PTFE Tubes for Various Manufacturing Purposes

Polytetrafluoroethylene or PTFE tube (it also goes by the name of Teflon) is a versatile kind of material. It is ivory-white and is made up of opaque plastic fluoropolymer; it is composed by the technique of free-radical polymerization of a number of tetrafluoroethene molecules and is used for a huge range of applications in industries which ranges from telecoms, pharmaceuticals to aerospace and the food and drink industry.

The chief characteristic of PTFE tube is that it offers a low friction coefficient that enables higher flows and easy wash down. This process can get rid of the process-contaminating residue. Since PTFE’s permeability is low it can enable the use of severe chemical and specialty gas service. It also features a high dielectric strength which is inert to most chemicals and solvents. It is this characteristic of the chemical-resistant tubing that enables it to be used in a number of industries such as chemical processing, industrial, general laboratory, insulation automotive, aerospace, insulation, and food service applications.

 

The Chief Properties of PTFE

PTFE is one of the few inventions which boasts of properties such as high flexibility, chemical resistance, thermal resistance, non-stick property besides being an electrically resistant material. There are very few inventions which come even close to the properties of PTFE.

PTFE’s melting point veers around 327°C, and pure PTFE can be called completely chemically inert, highly insoluble in most chemicals or solvents and thermally it is stable enough to be used between the temperatures ranging from 200 degrees C and +260 degrees C without any signs of degradation.

That’s not all there are some other PTFE properties too which is its high flexural strength, even in supremely low temperatures, dielectric strength and high electrical resistance, resistance to water ( thanks to the fluorine’s high electronegativity), and also the low coefficient of friction. PTFE’s density is actually pretty high almost as high as 2200 kg/m3.

Barring its reaction to a few chemical agents and solvents (such as xenon difluoride, chlorine trifluoride, cobalt (III) fluoride, or elementary fluorine, only when is put under the condition of high pressure and temperature), the only factor that can be taken into consideration when using PTFE is that it’s resistance power to high energy radiation isn’t too high which causes the breakdown of the PTFE molecule.

Teflon tube also has a wide number of applications in many industries. It is the unique properties of PTFE which allows the tubing to solve problems and that too in a jiffy. When compared with other polymers it also has the best price/performance ratio.

However, PTFE tube fittings can be hard to bond, but what works in its favor is that it is non-melting and is also self-extinguishing. PTFE tube suppliers make tubes which are oversized in either diameter and/or thickness. This helps customers to produce perfect items within the required size and reduces signs of any minor surface imperfection.

It is true that PTFE was discovered by happy accident in 1938 and now, we simply cannot imagine a world without it!

PTFE Properties - PTFE Tube

PTFE or Polytetrafluoroethylene is a versatile plastic material, ivory-white and opaque fluoropolymer; it is composed of free-radical polymerization of a host of tetrafluoroethenemolecules and can be used for a huge number of applications in varied industries such as the food and drink industry, the telecom industry and the pharmaceuticals.

The Chief Properties of PTFE

PTFE is a flexible, thermal resistant, chemical resistant, non-stick and also electrically resistant material with its melting point being around 327°C, and pure PTFE has high flexural strength, even in very low temperatures, high dielectric strength and electrical strength. Potentially high resistance to water and fairly low coefficient of friction. PTFE’s density ranges from the 2200 kg/m3 mark.

The only con is that it may have a reaction to chemical agents and solvents such as chlorine trifluoride, xenon difluoride, cobalt (III) fluoride, or elementary fluorine if put through under high pressure and temperature conditions. PTFE also does not have a good resistance to high energy radiation, which forces the breakdown of PTFE molecules.

A Few Modified Features of PTFE

Besides PTFE, there are some of the two copolymers which are almost as useful as PTFE, but with some different properties.

PFA or Perfluoroalkoxy has almost similar properties of PTFE as it is flexible, very chemically resistant and thermally stable and can be used up to 260 degrees C even if PTFE has the properties of being able to creep, PFA is creep resistant and is used for a number of properties such as extrusion, melt-processing, injection moulding, transfer moulding, compression moulding and blow moulding.

TFM, better known as PTFE-TFM, is polytetrafluoroethylene with perfluoropropylvinylether taken as an additional modifier, boasting of a material which is stiff being creep-resistant like PFA, and weldable.

Advantages of PTFE

Advantagesof PTFE ,There is no doubt about the fact that PTFE is indeed very versatile and has a huge number of applications to speak of. 

It is especially used in manufacturing and engineering, it is not limited to using in tubes or liners or for handling or storing corrosive chemicals, but it is also used in parts such as bearings or screws to increase the lifespan of the parts and also the machinery it is part of.

The longer lasting, higher-performance parts ensure that it enhances the efficiency of any machine it is part of, thus reducing the requirement of constantly replacing parts, which leads to saving money and reducing waste. Hence it will cut down on constant maintenance issues with the equipment which will lead to the reduction of any expensive manufacturing downtime due to the repairs and faults.

PTFE coat is non-wetting, thus felicitating self-cleaning which again reduces the cost of frequent cleaning.

 Teflon textile finishes are environment-friendly because the finish repels water and oil stains, and reduce the requirement of dry-cleaning and fabrics will also tend to dry up quickly, using far less energy with methods as tumble drying, and with the reduction of wear, it also tends to last longer.

The above-listed properties of PTFE quite explain why it is one of the most sought-after pipes and tubes catering to the needs of most of the industries.

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PTFE TUBING (POLYTETRAFLUOROETHYLENE) - Key Features of PTFE Tubing

The Chemical Processing Industry and the Steel Industry have been using fluoropolymer tubing products, for many years, from materials like PTFE and hoses. Fluoropolymer tubing products are used for transferring highly corrosive and caustic chemicals. It is true that PTFE tubing is used more and more for replacing other metal piping such as carbon that deteriorates rapidly. PTFE is now the most sought after tubing and is considered to be the tubing for the future and is being used for a number of critical applications.

When is PTFE Tubing used?
 
PTFE tubing can be especially utilised when the temperature needs to be above 500º F (260º C) then PTFE Tubing is considered the recommended choice. The reason why it is suitable for high temperatures is that it resists “melt-off” with the help of soldering irons when making the right terminations.

The fact that it has excellent dielectric properties, it can be used in a number of electronics and electrical services. Another key advantage of the PTFE Tubing is that it has non-stick properties that can help in the transport of materials that too without maximum fluid resistance. But there are something’s which you need to be wary of and that is PTFE reacts with molten sodium hydroxide, fluorine and molten alkali metals. The chief PTFE Tubing properties are the following,

Non-stick properties
Aging resistance
Temperature resistance up to 260º C (500º F)
Superior chemical resistivity and low coefficient of friction
Can be chemically sterilized in-line or steam

PTFE Tubing Applications:

PTFE Tubing has numerous applications on industries such as Electronics, Components & Insulators, Aerospace &Transportation, Electronics, Food Processing, Chemical & Pharmaceutical Manufacturing, Air Sampling, Environmental Sciences, Fluid Transfer Devices and Water Processing Systems.

Here are some of the key features of PTFE tubing which makes investing in OTFE tubing absolutely worth it.

Thermal Qualities:
PTFE tubing can withstand high temperatures as high as 680 °F for limited periods of time. Put under cryogenic conditions, PTFE can withstand up to -320 °F.
 But above 500 °F, mechanical properties then becomes a limiting factor.

Electrical Features:
PTFE tubing has great electrical properties as well, as it indicates a low dielectric constant which ranges from 2.1 between -40 °F and 480 °F within a stipulated frequency range of 5 Hz to 10 GHz.
That’s not all PTFE tubing also has excellent insulator properties which has a surface resistivity of 3.6 X 1012 ohms and that too even at 100% relative humidity.

The shirt time dielectric strengths can range from 500 volts/mil (1 mil = 10-3) this is for thicknesses which is greater than 100 mils to 4000 volts/mil for very thin films.

UV and Radiation Features:
PTFE tubing also has excellent UV resistance and weather ability, which for PTFE, has a radiation dose threshold at 2 – 7 X 104 rads. The absence of oxygen shoots up the radiation resistance by a factor equalling at least 10.
The resistance to electron and gamma radiation is comparatively poor.

Wear and Friction Features:
PTFE tubing’s surface is relatively slippery and smooth with a static coefficient of friction ranging from 0.08 and 500 psi load.
The above features of PTFE Tubing and its wide ranges of applications make it a perfect tubing to be used in a number of industries.

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What is Teflon? Teflon Tube Properties - Teflon Tube Suppliers in Mumbai?

Polytetrafluoroethylene or PTFE is widely known as Teflon. It is a versatile ivory-white and opaque plastic fluoropolymer. Where is it used? It can be used for a number of applications in industries such as aerospace, the food and drink industry, also pharmaceuticals and telecoms.

Properties of PTFE or Teflon

PTFE has some unique properties which separate it from other pipes and tubes, it’s melting point is around 327°C, and the pure PTFE is also totally chemically inert, besides that it is also insoluble in most chemicals and solvents and is thermally stable and can be used without degrading between -200 degrees C and +260 degrees C.

Besides the above-mentioned properties, teflon also shows flexural strength, even at pretty low temperatures, it also shows high electrical resistance and dielectric strength, resistance to water and it has a low coefficient of friction. Add to that, PTFE’s density which is as high as 2200 kg/m3.

In fact, barring some reaction chemical agents and solvents such as chlorine trifluoride, cobalt (III), xenon difluoride, fluoride, xenon difluoride or elementary fluorine, if it goes through high pressure and temperature, the other factor to keep in mind is that PTFE is that it does not have a very good resistance to high energy radiation, which causes the breakdown of the PTFE molecule.

 Advantages and Benefits of Teflon

The biggest advantage of PTFE is that it is really versatile and has a number of applications in different industries, especially in manufacturing and engineering. So Teflon is used not just to make tubes or liners to store corrosive chemicals, but also by coating parts such as bearings or screws which increases the lifetime of the parts and the machinery they are part of.

It holds true that when the machinery lasts longer and produce high-performance parts they improve the efficiency of any machinery and do not need constant replacement of parts thus saving both money and time. So there is no requirement of fitting the replacements every now and then and also helps in the reduction of waste. This reduces the requirement of maintenance needs as there are fewer chances of the equipment breaking down. It can also eliminate expensive manufacturing downtime because of faults and repairs.

 PTFE is also non-toxic and the minor problem to be concerned about is the polymer fume fever, otherwise, it is FDA approved and food-safe, so this material is invaluable to most industries.

 Teflon Tube Suppliers in Mumbai

Advanced Fluro Tubes manufacturers manufacture world class PTFE tubes and PTFE hoses in India. They are an ISO 9001:2015 certified company and their plants are located on the outskirts of Mumbai, India.

They have an experienced management and can focus on a great many things such as consistent quality, customer experience and continual product improvement. Advanced Fluro Tubes is growing by leaps and bounds and catering to varied industry sectors such as Instrumentation, Oil & Gas, Chemical Process Industry, Electrical, Power, Steel, Automobile, Pharmaceutical, etc.
Every year they are adding brand new products and expanding their capacities & capabilities. They are emerging as an organization for customers and veer towards innovative solutions.

Manufacturers & Suppliers of PTFE Tube in India

A PTFE Tube can help in smooth running and functioning of a large number of industrial functions and processes. Most manufacturers ensure that a PTFE tube is made within the manufacturing range and is passed through the highest test of quality as well as durability.

 PTFE tube’s range of functions includes automotive, chemical, medical, the laboratory uses along with electrical functions. The reason that the PTFE tubes are so versatile is that it has salient features such as withstanding high temperatures, being lubricant enough to help in the flow of materials, being chemically inert, besides high durability and great insulation properties.

Manufacturers of PTFE makes PTFE tubes with impeccable qualities and constantly endeavor to provide their customers with the best.  Most strive to keep upgrading their manufacturing standards and try to pursue technology and modern practices so that they keep coming up with a lot of brand new much improved products, to serve their customers with nothing but the best. Why PTFE? What it is it about PTFE tubes which are a much sought-after in most industries. The following may throw some light on why PTFE tubes are used in most industries.

PTFE Tubes and its Salient Features

PTFE is a fantastic material used for making tubes and pipes because of its following qualities:

• ·         It can resist aggressive chemicals, lubricants, and coolants, and hence it can be called     chemically inert.
• ·         It has a negligible co-efficient of friction.
• ·         Its working temperature can range from -200°C to +220°C.

Advanced Fluro Tubes is a renowned PTFE Tube manufacturer and supplier. They manufacture world class PTFE tubes which range wall thickness ] from 0.8mm to 28 mm ID and 0.25mm to 3.5 mm.

The PTFE tubes manufactured are actually flexible tubes. They are manufactured in a number of continuous lengths from 300-20 meters. Continuos lengths greatly depend on the OD & ID of the PTFE tube. They also manufacture long length PTFE rods or ropes that has a diameter of 2mm-8mm. These PTFE ropes are required in various sealing applications.

As a PTFE tube manufacturer, they maintain very tight tolerances which rule out any leakage and/or reduces scrap.

As a reputed PTFE tube supplier, they also ensure PTFE tubes which are manufactured and delivered right on schedule.

Some applications also require properties such as increased abrasion resistance or self-lubricating PTFE tubes. In cases like this, their engineers go through the application and come up with great solutions to meet the application requirements.

There are a great many applications which require PTFE tubes so as to have antistatic properties. They manufacture PTFE tubes which meet this requirement. 

In addition to the manufacturing virgin PTFE tubes, they also offer services like end flaring, sleeving, and specific cut lengths and so on. In applications where there is one end of the PTFE tube/sleeve need to be sealed, and the seals are tested so that they can be leak proof/water tight at 15 kg/cm2 pressure at the time of hydro testing. The quality of the seal is all thanks to the technology, developed in-house.

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The Properties and Advantages of PTFE Tube and PTFE Hose

Polytetrafluoroethylene or PTFE, also known as Teflon is a versatile ivory-white and opaque plastic fluoropolymer; it is composed of the free-radical polymerisation of numerous tetrafluoroethene molecules and is suitable for a number of applications in industries such as aerospace, the food and drink industry,  telecoms and pharmaceuticals.

PTFE tubes or PTFE hoses are made into different sizes or filled with carbon, carbon, stainless steel or many other materials to increase the wear resistance and strength.

Properties of PTFE

The main properties of PTFE are that it is highly flexible, thermally resistant, chemical resistant, non-stick and it is also composed of electrically resistant material.

The melting point of PTFE is around 327°C, and pure PTFE is also chemically inert, and also highly insoluble in most solvents or chemicals. It is also thermally stable and thus can be used between -200 degrees C and +260 degrees C without changing.

Other useful PTFE properties which set it apart from other pipes are its flexural strength, which is evident even in low temperatures. Besides its flexural strength, it has high electrical resistance and also dielectric strength, resistance to water because of fluorine’s high electronegativity and also the low coefficient of friction. That’s not all, PTFE’s density is pretty high, at 2200 kg/m3.

The Advantages of PTFE

 PTFE is really versatile, and it boasts of a wide number of applications. The benefits of PTFE can be utilised in manufacturing and engineering, for making tubes or liners and for handling or storing corrosive chemicals, also for coating parts such as bearings or screws to increase the shelf life of both the parts themselves and also the machinery they are part of.

A PTFE-coated screw will be corrosion-free, as PTFE can repel water and oil, and is also lubricated by the material to smoothly drive into the surface you are fastening to, with reduced friction, thus resulting in less wear and tear of the screw and the surface, and a secure and long-lasting finish.

A PTFE coat can extend the same benefits to screws, as it coats the screw it also makes it heat-resistant.

It’s true that the high-performance parts can ensure efficiency in machinery and reduce the need to replace parts, so it saves money and time and also reduces waste. This will further reduce maintenance needs and any expensive manufacturing downtime because of faults or repairs.

Cleaning of equipment can be drastically reduced in a few cases as a PTFE coat is non-wetting, thus facilitating self-cleaning of parts.

Add to that Teflon is also environment-friendly because, when it is applied to fabric, the finish will repel water and also oil stains which reduces the need to use dry cleaning, and fabrics will also dry up more quickly, with less energy with tumble drying, and it also lasts longer due to less wear and tear.

 PTFE is non-toxic, except for humans from polymer fume fever that is, only if the temperature of any Teflon-coated pans reaches above 260 degrees C. It is also FDA approved and food-safe, so this material has a great many benefits and can be used in many different areas.