What is PTFE Tubing (PolyTetraFluoroEthylene)? PTFE Tubing Manufacturers in India

Most of the industries such as the steel Industry and chemical processing consistently use fluoropolymer pipes that are made of materials like PTFE and hoses to carry corrosive chemicals or highly reactive chemicals. PTFE pipes are indeed replacing and pipes made of carbon and other metals.

Polytetrafluoroethylene (PTFE) is a high molecular polymer that is an integral part of cable and tubing industry because of its unique properties ranging from electrical properties to chemical inertness along with high-temperature resistance. This material is heavily used in the manufacturing and industrial sectors because of its specific properties. 

 The Properties of PTFE Tubes

The properties of PTFE are unique and sets it apart from metal pipes carbon pipes.

Thermal properties- PTFE’s heat-resistant properties enable the tube to withstand temperatures of  680 °F for a stipulated time period under cryogenic conditions; PTFE tubes remain unchanged even at super high temperatures such as 500 degrees Fahrenheit and it is as much resistant to cold temperatures almost down to -320 °F.

UV resistance and wearability- PTFE tubing has fairly impressive UV resistance and wearability quality.

Wear and Friction – PTFE with its smooth surface shows exemplary wear and frictional qualities.

Electrical properties- PTFE tubing with its insulation properties has great electrical properties as it is a great insulator and has great surface resistivity.

 Advanced Fluro Tubes is a renowned PTFE Tube manufacturer and supplier. They manufacture world-class PTFE tubes that range from 0.8mm to 28 mm ID and 0.25mm to 3.5 mm wall thickness.

PTFE tubes are flexible tubes and they are manufactured in various continuous lengths from 300-20 meters. Continuous lengths depend on two things the OD & ID of the PTFE tube. Advanced Fluro tubes also manufacture long length PTFE rods or ropes that have a diameter ranging from 2mm-8mm. These PTFE ropes enable the sealing of applications.

As PTFE tube manufacturer of repute, they are stringent about their quality checks and ensure extremely tight tolerances which prevent leakage eliminates or reduces scrap.

As a leading PTFE tube supplier, the tubes are manufactured and delivered right on schedule ensuring the customers are happy. 

Some applications need properties that have increased abrasion resistance and/or self-lubricating PTFE tubes. Here engineers focus on the application and come up with customized solutions that meet up with application requirements.

For example, there are numerous applications that need PTFE tubes with antistatic properties. Advanced Fluro Tubes strive hard to cater to the rising demand for manufactured PTFE tube

That’s not all Advanced fluoro tubes also manufacture virgin PTFE tubes, and they offer numerous services such as sleeving, end flaring, specific cut lengths and so on. In specific applications, there is a requirement of one end of the PTFE tube/sleeve that needs to be sealed, and the seals need to undergo a quality test so that they are leak proof / watertight at 15 kg/cm2 pressure at the time of a specific test known as hydro testing. The resulting quality of the seal is a result of an in-house developed technology.

What is the Difference Between PTFE Hoses and PTFE Tubes?

The majority of industries like the steel Industry and chemical processing industry have been consistently utilizing pipes made of fluoropolymers and is made of materials like PTFE and PTFE hose for many years for carrying highly reactive or corrosive chemicals. The popularity of these pipes is on the rise because of its properties and it is fast replacing the pipes made of carbon and other metals.

The Properties of PTFE Tubes 

The PTFEtube properties are different from another kind of pipes and it is its unique properties which set it apart from carbon and the metal pipes. 

Thermal properties- PTFE tubing can withstand temperatures up to 680 °F for a short duration under cryogenic conditions; PTFE tubes does not change even at high temperatures like 500 degrees Fahrenheit and can withstand cold temperatures down to -320 °F.

Electrical properties- PTFE tubing has great electrical properties as it is a great insulator and a great surface resistivity.

UV resistance and wearability - PTFE tubing has excellent UV resistance and wearability.

Wear and Friction Qualities- PTFE tubing has a relatively slippery and smooth surface, so it also has a great wear and frictional qualities.

PTFE is commonly used as a non-stick coating for pans and different types of modern items of cookware. PTFE can also be used in containers and pipes for handling various types of reactive and corrosive chemicals; this is mainly due to its non-reactive properties. Another way of applying PTFE is using it as a lubricant. If you use it this way, PTFE can drastically reduce the friction within machinery reduces the “wear and tear,” and greatly improves energy consumption.

PFA or PTFE hose is regarded as much superior to PTFE pipes on the basis of flexibility, particularly when it comes to tubing applications. On the other hand, PTFE hose’s capacity to bear life or repetitive folding also called flex life is lower than that of PTFE. PTFE pipes have a far more potent resistant power to heat than PTFE Hose.

PTFE Hose is far more affected by the absorption of water and weathering but is far superior to PTFE when it comes to the property of salt spray resistance. The most notable quality of PTFE tubings over PFA is perhaps its electrical properties. It has the dielectric constant of PTFE and a very similar dissipation factor, yet PFA has a dielectric strength which boasts of the property of having three to four times higher than that of PTFE.

Teflon is one of the most important inventions of the 20th century, having myriad applications, which are practical and technical. Check out some of the differences between the PFA hose and PTFE tubes.

1. PTFE is the more commonly used fluoropolymer, and it is also known as the “Teflon.”

2. PFA is also melted processable and perhaps more versatile than  PTFE tube, but PTFE is far more superior as it is less water absorbent and resistant to weathering.

3. PFA is rampantly used for industrial applications, particularly when it comes to using in lab equipment and industrial tubing, but PTFE is more popularly used in cookware.

Numerous Applications of PTFE Tubes

The majority of industries like the steel Industry and chemical processing industry have been consistently utilizing pipes made of fluoropolymers and is made of materials like PTFE and hoses for many years for carrying highly reactive or corrosive chemicals. The popularity of these pipes is on the rise because of its properties and it is fast replacing the pipes made of carbon and other metals.

The Properties of PTFE Tubes 

The PTFE tube properties are different from another kind of pipes and it is its unique properties which set it apart from carbon and the metal pipes. 

Thermal properties- PTFE tubing can withstand temperatures up to 680 °F for a short duration under cryogenic conditions; PTFE tubes does not change even at high temperatures like 500 degrees Fahrenheit and can withstand cold temperatures down to -320 °F.

Electrical properties- PTFE tubing has great electrical properties as it is a great insulator and a great surface resistivity.

UV resistance and wearability- PTFE tubing has excellent UV resistance and wearability.

Wear and Friction Qualities- PTFE tubing has a relatively slippery and smooth surface, so it also has a great wear and frictional qualities.

Application of PTFE Tubes

The success of PTFE tubing is chiefly because of its unique properties and it is used in a wide number of industries. The PTFE uses and Properties are as follows:

In automotive applications, the property of PTFE to withstand temperatures in excess of 250oC makes it an ideal tube for high-temperature fluid transfer and hence is a ready reckoner for PTFE tube suppliers.

In medical applications, PTFE tubing is much in demand due to its lubricity and chemical inertness. The use of catheters employing PTFE Tubing as it can be inserted into the human body without fear of thinking it will affect the health of the patient.

In chemical applications, it can be used in laboratories and can replace the use of glass tubes mainly because it is inert and very durable and hence a favorite with PTFE tube manufacturers.

In electrical applications, the very effective dielectric properties of PTFE tubing make it very suitable for insulating high voltage cables.

The versatility of PTFE tubes has upped its popularity in the recent years and there seems to be little chance of its popularity waning out anytime soon.

Polytetrafluoroethylene (PTFE) is a high molecular polymer that is used in abundance in cable and tubing industry chiefly because of its electrical properties, chemical inertness, and high-temperature resistance. The use of this material is on the rise especially in the manufacturing and industrial sectors mainly because of the specific properties of the particular polymer. There is a reason why the PTFE abrasion resistant tubes are being appreciated across the world; certain unique properties are setting it apart from another similar kind of tubes.

These qualities make it an ideal choice for a wide number of industries. More and more industries are waking up to the huge number of benefits of the PTFE tubing, and it goes without saying that PTFE tubes are here to stay.  

Get High- Quality PTFE Tubes for Various Manufacturing Purposes

Polytetrafluoroethylene or PTFE tube (it also goes by the name of Teflon) is a versatile kind of material. It is ivory-white and is made up of opaque plastic fluoropolymer; it is composed by the technique of free-radical polymerization of a number of tetrafluoroethene molecules and is used for a huge range of applications in industries which ranges from telecoms, pharmaceuticals to aerospace and the food and drink industry.

The chief characteristic of PTFE tube is that it offers a low friction coefficient that enables higher flows and easy wash down. This process can get rid of the process-contaminating residue. Since PTFE’s permeability is low it can enable the use of severe chemical and specialty gas service. It also features a high dielectric strength which is inert to most chemicals and solvents. It is this characteristic of the chemical-resistant tubing that enables it to be used in a number of industries such as chemical processing, industrial, general laboratory, insulation automotive, aerospace, insulation, and food service applications.

 

The Chief Properties of PTFE

PTFE is one of the few inventions which boasts of properties such as high flexibility, chemical resistance, thermal resistance, non-stick property besides being an electrically resistant material. There are very few inventions which come even close to the properties of PTFE.

PTFE’s melting point veers around 327°C, and pure PTFE can be called completely chemically inert, highly insoluble in most chemicals or solvents and thermally it is stable enough to be used between the temperatures ranging from 200 degrees C and +260 degrees C without any signs of degradation.

That’s not all there are some other PTFE properties too which is its high flexural strength, even in supremely low temperatures, dielectric strength and high electrical resistance, resistance to water ( thanks to the fluorine’s high electronegativity), and also the low coefficient of friction. PTFE’s density is actually pretty high almost as high as 2200 kg/m3.

Barring its reaction to a few chemical agents and solvents (such as xenon difluoride, chlorine trifluoride, cobalt (III) fluoride, or elementary fluorine, only when is put under the condition of high pressure and temperature), the only factor that can be taken into consideration when using PTFE is that it’s resistance power to high energy radiation isn’t too high which causes the breakdown of the PTFE molecule.

Teflon tube also has a wide number of applications in many industries. It is the unique properties of PTFE which allows the tubing to solve problems and that too in a jiffy. When compared with other polymers it also has the best price/performance ratio.

However, PTFE tube fittings can be hard to bond, but what works in its favor is that it is non-melting and is also self-extinguishing. PTFE tube suppliers make tubes which are oversized in either diameter and/or thickness. This helps customers to produce perfect items within the required size and reduces signs of any minor surface imperfection.

It is true that PTFE was discovered by happy accident in 1938 and now, we simply cannot imagine a world without it!

PTFE Properties - PTFE Tube

PTFE or Polytetrafluoroethylene is a versatile plastic material, ivory-white and opaque fluoropolymer; it is composed of free-radical polymerization of a host of tetrafluoroethenemolecules and can be used for a huge number of applications in varied industries such as the food and drink industry, the telecom industry and the pharmaceuticals.

The Chief Properties of PTFE

PTFE is a flexible, thermal resistant, chemical resistant, non-stick and also electrically resistant material with its melting point being around 327°C, and pure PTFE has high flexural strength, even in very low temperatures, high dielectric strength and electrical strength. Potentially high resistance to water and fairly low coefficient of friction. PTFE’s density ranges from the 2200 kg/m3 mark.

The only con is that it may have a reaction to chemical agents and solvents such as chlorine trifluoride, xenon difluoride, cobalt (III) fluoride, or elementary fluorine if put through under high pressure and temperature conditions. PTFE also does not have a good resistance to high energy radiation, which forces the breakdown of PTFE molecules.

A Few Modified Features of PTFE

Besides PTFE, there are some of the two copolymers which are almost as useful as PTFE, but with some different properties.

PFA or Perfluoroalkoxy has almost similar properties of PTFE as it is flexible, very chemically resistant and thermally stable and can be used up to 260 degrees C even if PTFE has the properties of being able to creep, PFA is creep resistant and is used for a number of properties such as extrusion, melt-processing, injection moulding, transfer moulding, compression moulding and blow moulding.

TFM, better known as PTFE-TFM, is polytetrafluoroethylene with perfluoropropylvinylether taken as an additional modifier, boasting of a material which is stiff being creep-resistant like PFA, and weldable.

Advantages of PTFE

Advantagesof PTFE ,There is no doubt about the fact that PTFE is indeed very versatile and has a huge number of applications to speak of. 

It is especially used in manufacturing and engineering, it is not limited to using in tubes or liners or for handling or storing corrosive chemicals, but it is also used in parts such as bearings or screws to increase the lifespan of the parts and also the machinery it is part of.

The longer lasting, higher-performance parts ensure that it enhances the efficiency of any machine it is part of, thus reducing the requirement of constantly replacing parts, which leads to saving money and reducing waste. Hence it will cut down on constant maintenance issues with the equipment which will lead to the reduction of any expensive manufacturing downtime due to the repairs and faults.

PTFE coat is non-wetting, thus felicitating self-cleaning which again reduces the cost of frequent cleaning.

 Teflon textile finishes are environment-friendly because the finish repels water and oil stains, and reduce the requirement of dry-cleaning and fabrics will also tend to dry up quickly, using far less energy with methods as tumble drying, and with the reduction of wear, it also tends to last longer.

The above-listed properties of PTFE quite explain why it is one of the most sought-after pipes and tubes catering to the needs of most of the industries.

more details about : https://www.aftubes.com/

PTFE TUBING (POLYTETRAFLUOROETHYLENE) - Key Features of PTFE Tubing

The Chemical Processing Industry and the Steel Industry have been using fluoropolymer tubing products, for many years, from materials like PTFE and hoses. Fluoropolymer tubing products are used for transferring highly corrosive and caustic chemicals. It is true that PTFE tubing is used more and more for replacing other metal piping such as carbon that deteriorates rapidly. PTFE is now the most sought after tubing and is considered to be the tubing for the future and is being used for a number of critical applications.

When is PTFE Tubing used?
 
PTFE tubing can be especially utilised when the temperature needs to be above 500º F (260º C) then PTFE Tubing is considered the recommended choice. The reason why it is suitable for high temperatures is that it resists “melt-off” with the help of soldering irons when making the right terminations.

The fact that it has excellent dielectric properties, it can be used in a number of electronics and electrical services. Another key advantage of the PTFE Tubing is that it has non-stick properties that can help in the transport of materials that too without maximum fluid resistance. But there are something’s which you need to be wary of and that is PTFE reacts with molten sodium hydroxide, fluorine and molten alkali metals. The chief PTFE Tubing properties are the following,

Non-stick properties
Aging resistance
Temperature resistance up to 260º C (500º F)
Superior chemical resistivity and low coefficient of friction
Can be chemically sterilized in-line or steam

PTFE Tubing Applications:

PTFE Tubing has numerous applications on industries such as Electronics, Components & Insulators, Aerospace &Transportation, Electronics, Food Processing, Chemical & Pharmaceutical Manufacturing, Air Sampling, Environmental Sciences, Fluid Transfer Devices and Water Processing Systems.

Here are some of the key features of PTFE tubing which makes investing in OTFE tubing absolutely worth it.

Thermal Qualities:
PTFE tubing can withstand high temperatures as high as 680 °F for limited periods of time. Put under cryogenic conditions, PTFE can withstand up to -320 °F.
 But above 500 °F, mechanical properties then becomes a limiting factor.

Electrical Features:
PTFE tubing has great electrical properties as well, as it indicates a low dielectric constant which ranges from 2.1 between -40 °F and 480 °F within a stipulated frequency range of 5 Hz to 10 GHz.
That’s not all PTFE tubing also has excellent insulator properties which has a surface resistivity of 3.6 X 1012 ohms and that too even at 100% relative humidity.

The shirt time dielectric strengths can range from 500 volts/mil (1 mil = 10-3) this is for thicknesses which is greater than 100 mils to 4000 volts/mil for very thin films.

UV and Radiation Features:
PTFE tubing also has excellent UV resistance and weather ability, which for PTFE, has a radiation dose threshold at 2 – 7 X 104 rads. The absence of oxygen shoots up the radiation resistance by a factor equalling at least 10.
The resistance to electron and gamma radiation is comparatively poor.

Wear and Friction Features:
PTFE tubing’s surface is relatively slippery and smooth with a static coefficient of friction ranging from 0.08 and 500 psi load.
The above features of PTFE Tubing and its wide ranges of applications make it a perfect tubing to be used in a number of industries.

See more Details about: https://www.aftubes.com/

What is Teflon? Teflon Tube Properties - Teflon Tube Suppliers in Mumbai?

Polytetrafluoroethylene or PTFE is widely known as Teflon. It is a versatile ivory-white and opaque plastic fluoropolymer. Where is it used? It can be used for a number of applications in industries such as aerospace, the food and drink industry, also pharmaceuticals and telecoms.

Properties of PTFE or Teflon

PTFE has some unique properties which separate it from other pipes and tubes, it’s melting point is around 327°C, and the pure PTFE is also totally chemically inert, besides that it is also insoluble in most chemicals and solvents and is thermally stable and can be used without degrading between -200 degrees C and +260 degrees C.

Besides the above-mentioned properties, teflon also shows flexural strength, even at pretty low temperatures, it also shows high electrical resistance and dielectric strength, resistance to water and it has a low coefficient of friction. Add to that, PTFE’s density which is as high as 2200 kg/m3.

In fact, barring some reaction chemical agents and solvents such as chlorine trifluoride, cobalt (III), xenon difluoride, fluoride, xenon difluoride or elementary fluorine, if it goes through high pressure and temperature, the other factor to keep in mind is that PTFE is that it does not have a very good resistance to high energy radiation, which causes the breakdown of the PTFE molecule.

 Advantages and Benefits of Teflon

The biggest advantage of PTFE is that it is really versatile and has a number of applications in different industries, especially in manufacturing and engineering. So Teflon is used not just to make tubes or liners to store corrosive chemicals, but also by coating parts such as bearings or screws which increases the lifetime of the parts and the machinery they are part of.

It holds true that when the machinery lasts longer and produce high-performance parts they improve the efficiency of any machinery and do not need constant replacement of parts thus saving both money and time. So there is no requirement of fitting the replacements every now and then and also helps in the reduction of waste. This reduces the requirement of maintenance needs as there are fewer chances of the equipment breaking down. It can also eliminate expensive manufacturing downtime because of faults and repairs.

 PTFE is also non-toxic and the minor problem to be concerned about is the polymer fume fever, otherwise, it is FDA approved and food-safe, so this material is invaluable to most industries.

 Teflon Tube Suppliers in Mumbai

Advanced Fluro Tubes manufacturers manufacture world class PTFE tubes and PTFE hoses in India. They are an ISO 9001:2015 certified company and their plants are located on the outskirts of Mumbai, India.

They have an experienced management and can focus on a great many things such as consistent quality, customer experience and continual product improvement. Advanced Fluro Tubes is growing by leaps and bounds and catering to varied industry sectors such as Instrumentation, Oil & Gas, Chemical Process Industry, Electrical, Power, Steel, Automobile, Pharmaceutical, etc.
Every year they are adding brand new products and expanding their capacities & capabilities. They are emerging as an organization for customers and veer towards innovative solutions.